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Great pics of cornholes and other useful wood products for your home and garden.
Tuesday, May 31, 2011
Hope you took time to remember
Thursday, May 26, 2011
Now we're cookin',,,,,
Monday, May 23, 2011
A few thoughts while waiting for paint to dry..........
- Why do people who do not have a handicapped plaque or license think it is ok to park in a handicapped space?
- And why is it ok to park in a spot that is clearly not a parking space, but is actually the end of the sidewalk leading away from a pre-school? In case of emergency, the children should walk around your red Cruiser, is that your plan?
- True or False? While in a church for a special event, but not during a service, rather than exiting the row in the usual fashion, it is ok to climb over church pews when wanting to get a better position to take a picture? (Not a child did the climbing, mind you. But an adult).
- True or False? It is ok to remove your shoes and put your bare feet on the hymnal on the back of the pew? (yes. it was another adult)
- And finally! Multiple choice! A) this writer should mind his own business B) people have lost most of their common sense C) its time again for people to speak out when they see something wrong D) who cares! as exhibited by one through four. Feel better now? My old boss used to ask us that after a good rant.
Ok now, let us get back to work!
Just finished cutting the six inch hole in four more boards. These will be Browns stripes and Steelers stripes. No helmets or logos for a while unless someone orders it specially. They are difficult to do. We will see! Maybe I should have one set ready with the Browns helmet on them. In the meantime, I put on primer and am now waiting for the paint to dry. Back to the shop and time to do my least favorite job. The folding legs of the boards.
One of the hardest parts about making a cornhole are the legs. They should give support to the boards from underneath and they should fold flat when being stored.
My first couple of cornhole sets had stationary legs, meaning they were bolted to the frame and could not move. This made them solid as a rock, but were harder to store and/or transport, especially in a car, because they could not lay flat.
So, I started the folding legs. I don't mean "I" started the folding legs. I mean I just started to make the boards with folding legs. I'm sure folding legs has been done before. First, I would have to use the belt sander to round off the top of the two by fours to a nice rounded end, then clamp the legs where they should be in position, drill the hole through the frame and leg at the same time taking care to be sure we are in center of the frame and going through straight. Meaning not cocked upward or downward, but nice and level. Then we can put the in carriage bolt, washer and wing nut through the frame and leg and give it a test folding.
Many times, they would jam or rub during the closing, which they must not do. They should simply fall closed. When they are sticky, you have to take the leg off, put it on the belt sander and take off some more material and do the test all over again.
Once you have it where you want it, you then trace the good leg onto the next leg to do, and go through the process once again.
Eventually, you would get the proper fit and then you could move onto the next set of legs.
But remember, the hole in the frame is very important. It determines how it will seat against the side and back of the board. And both must seat the same or the board will wobble when the legs are open for playing.
The Patriotic boards that I pictured in the last blog are almost done and will be featured on the website http://www.lccornhole.com/ and new pictures will be on a future blog.
That little rant at the top is all true. The four examples were witnessed by me within one hour this morning and all at the same location.
There are things we see, or maybe things that happens to all of us during the course of the day. But this just struck me as "over the top" for such a short time period.
Is it just me?
Saturday, May 21, 2011
Spraying revelation
Monday, May 16, 2011
Spray paint is fun, but not cheap
Saturday, May 14, 2011
How to behave at a craft show without really trying
Tuesday, May 10, 2011
Being on the bench is a good thing
Wednesday, May 4, 2011
How much do we love SHELLAC?
Shellac.....shellllllac....sha-lack.....sh-lac. It is just so fun to say! And it is so fun to use, most of the time. (Shellac is a coating that is really shiny when dry. Either clear or amber and has many uses and dries really fast. Look it up) But I really messed up recently when using one of my favorite liquids; shellac. I made another three tiered plant stand, like the one in the picture above. The one pictured was my first, and the plan came from a book my kids got me for Christmas several years ago called "The Big Book of Weekend Projects". Great book! By the way, that plant stand sold at Eastlake Flea Market, but that's another story.
Anyway, back to my mess with the shellac. The one I am working on now is for my craft show season, which will start whenever we have enough products to make a good showing from me and Debbee. Debbee is my wife of 30 something years (kidding, I know the exact number) and she is really into the decorating of all kinds of craft show stuff, like the foot stools I make or the yard decorations for holidays such as Easter, Halloween, Christmas, etc, that I cut out of plywood. And she decorates items such as small wooden boxes (jewelry) and wooden trays that Pat Catans sells unfinished. She makes them attractive with soft pastel colors or perhaps staining then adding rub-ons or working from her large collection of stencils, before sealing it with shellac. Funny thing about her. She never thinks the end products are good enough and she will spend hours going over and over an area until it is just right. Which is a good thing; right? But it was good three hours ago. Oh brother!! What are ya gonna do with them? "C'mon", I tell her, The proof is in the sales. Last year at the Richmond Heights Craft Show in the fall, (and it is a good one if you happen to go to it) her stuff out sold mine by 2 to 1. Oh sure, my stuff is larger, and in most cases more costly, but her stuff really shines under the lights and looks great on the display table and really would look nice on someones shelf or given as a gift. And its what people want! Things for their table or their mantel, stuff like that. Why we even had a man and woman fighting over a set of trays. Not fighting like "that", but the woman had one in her hand looking at it, when the man comes along and picks up the other two and tells her "if your just looking, I'm buying the whole set". She replied, "still deciding"! To which he responded with "but I have two thirds of the set and I am buying the whole set"! She turned over the third piece to him and walked off. I was anxious to see how that would have played out further. The only fighting I see is when the customer offers a really low amount and practically wants it for nothing and I tell them to just forget about it. Customer relations is my strong suit.
Ok, back to our story. So! I got the plant stand cut, sanded, put together to be sure it will look right when complete. I take it apart to stain it because it is easier to stain, or paint, when it is in pieces. Its only four pieces, but experience taught me to do it this way. So stain is no big deal. You put the sealer on first, then put the stain on, wait a few minutes then wipe off the stain. You can do it again with the stain and it may get slightly darker the longer you leave it on, but you still have to wipe off the excess. Now wait until the next day and finish it with a nice top coat, like lacquer or polyurethane or, my favorite, shellac. I have used shellac on lots of stuff and it always turned out great. But nothing this big. The bottom shelf is 36 inches across and 6 inches wide. The middle is 24 inches across and the top is 12 inches across. So I get my can of Bulls Eye Shellac ready, get my brush, clean everything , and get started. Top shelf, no problem. Set it aside. Middle shelf, start brushing on the shellac. Putting it on lightly, it is dripping over the edges. I take my brush to touch up the edges and by the time I get back to the flat surface, it is drying and getting real sticky. So I hurry and try to finish the flat surface, but I make the mistake of going over a spot or two to "touch up" an area that looks not quite right. But this in not paint. You cannot do that. Ever! Leave it alone! Too late. There will be brush marks that will not fill in because it starting to set up completely. Ok, move on the big bottom shelf and work quickly. No good! The brush did not have enough shellac on it at times, and was too full other times. It is supposed to run together like most liquids, but this was setting up to fast and did not have time to "run". Oh brother!! Nothing to do but leave it set completely, which only takes a matter of hours, and see what it looks like. A couple hours later it looked awful. The middle and bottom shelves had places that looked untouched and other places had too much thickness. The top shelf looked great, but that was the smallest one.
So I was listening to Triv on the radio and he was getting under my skin as usual, but it is the only station I can get on my junkie radio in the basement, plus this situation in front of me and it is a rough day for the brain. Shellac is supposed to be so forgiving, that all you have to do is go over the whole thing again. Just go right over! So I did! Double brother!! I just do not understand. I have used this before, so what is different? Is the piece too large? Should I not do the whole thing at once? There is a show on PBS called "Rough Cut" starring Tommy MacDonald (Tommy Mac). Great guy, great show from Boston and he has that accent that you know where he's from immediately. Reason I mention him is, I saw him do an entire dining room table in shellac and it was gorgeous. But I do remember that he sanded it afterwards and then waxed it. I think I had better watch that episode again, because I definitely have done something wrong.
So now, in order to get it done and be nice like it should be, I will sand away all the shellac, because it has a waxy base and polyurethane and shellac do not play well together. So I power sand it with a vibration sander, being careful not to stay in one place too long because it will get gummy from the friction. This would happen even if you did it by hand because the friction between the paper and the piece gets pretty hot and melts the finish no matter what it is, so we have to keep moving around and just take your time. Finally, after getting all the shellac and a lot of the stain removed, we will stain it once more and the apply the polyurethane, let dry overnight, lightly sand again and put on one more coat of polyurethane. That should do it, then we can put it back together for the last time and it should look really nice and be very functional. But it should not have been that difficult! Something I did made it harder than it should have been. I will make something smaller, like a step stool, slap on some shellac to make sure I still know how and take it from there. So, if you will excuse me, I have to go find Tommy Mac on PBS and see where I went wrong. God Bless America!
Monday, May 2, 2011
Better get a bigger fan
So that is what went on in the summertime. Baseball and Euclid Beach. We played a little league game at Euclid Beach once. Somewhere between some buildings and near a roller coaster track. Never knew there was enough room within the park for a ball field, but there we were. Playing for the glory of Jim Connell Chevrolet on what was called "East Cleveland Day".
Mom and Dad packed a picnic, we got on the rides for some discount I think. Because we were from East Cleveland. And that was our day. And of course, the two baseball teams from East Cleveland thought we owned the park as we would strut around still wearing our Jim Connell Chevrolet itchy wool uniforms and them wearing whoever they were in their wool uniforms. I was 13. And that was the summer I started my first great project in woodworking.
The recession in the 50's caused my Dad to have to try and find work at the Collinwood railroad yards for New York Central. Lucky, he got the much needed work from which he would later retire. The hard part was, we did not live in the area at the time. He had to live in Collinwood by himself at the old YMCA on 152nd St for almost a year before deciding that this might work out and moved my Mum and me from a big three bedroom house with full basement in Altoona, PA. to an apartment in East Cleveland. I was nine at the time.
It had to be hard for them. I see that now. But we made it. And the day Dad said I could redo a built in dresser, with mirror, I had been pestering him about for some time, I saw my calling.
Ok. Maybe not a calling. But an opportunity nonetheless. I might have been looking for something to do, when I found his single speed, non reversible, steel bodied electric hand drill in storage in the basement and knew that with a sanding disc, I could put this to some use. Anything to just use it. I loved power tools, even if I had never used one. And that ugly white built in dresser was perfect. Plus it was right under a window. Dad told me about ventilation and dust and what to expect.
He already had a rubber wheel for the drill and he let me buy some sanding discs to get started. I am guessing they were not expensive, because I know we did not have money to burn on such things as sanding discs to do meaningless work in an apartment.
There was a Sears on St. Clair Ave. near Collinwood High School. He drove me there. We went in the back door and down the stairs to where the hardware was. T do not remember how they were sold, but I must have gotten enough to last for the whole job, because we did not go back there again, at least not for discs.
And so it started. My new hobby: woodworking, sort of. Sanding. Using an electric drill and disc sanding kit, like the auto body guys used. I did not care. I was about to do something special.
Still going to school, and not wanting to disturb the neighbors in the evening, I did most of the sanding on Saturdays and Sundays. And during the winter, everyone had their windows closed anyway, so noise was less of a problem. But then I froze because I needed my window open to exhaust the dust. But when I started the project, it was hot, real hot. And it got worse before it got better considering August was always hot. But wide open windows or not, I quickly learned that if you are going to sand in a small room, cover everything first. After the first few hours on day one, the cloud was thick and everything was covered. Though I only had a tall dresser and a single bed in this small room, it still got covered. Luckily, the dust cloud did not escape into the rest of the apartment. But it did not escape outside either. It was to go magically through the open window. I had placed a small oscillating fan on the other dresser shooting across the room towards the only window in the room, but the incoming breeze must have cancelled out the little fans outgoing influence. So I stood there waving a towel until the air was clearer. Not great, but at least, breathable for sleeping. It was time for a bigger fan.
I was working part time at the corner deli, Ward's Delicatessen. The owner had an old four blade black desk fan sitting in the corner and I never saw him use it. After I told him what I was doing he loaned it to me, making it clear it was just on loan until the job was done.
I took it home, plugged it in, and whooosh........I think the street light across the street swayed. This was going to be great. My own wind tunnel. Now I could sand for hours and you would never know it. Of course, you thought there was an airplane behind you, but still you knew the air was changing every 30 seconds.
I was 15 when the desk was done. Done meaning stripped of a quarter inch of white paint. I started in July, turned 14 in August, so it was only 13 months in the doing.
Next up was staining. My Dad was working in the apartment part time cleaning the halls and helping the manager with maintenance. So Dad was able to get me some stain to do the dresser in three shades. The drawer faces were one shade, the area around the drawers were another shade, and by mixing those two shades, I came up with the third for the top. Glad I had the wind tunnel fan, because that stuff really smelled going on. Fortunately, the odor did not last long.
But that was it, no shellac or varnish. No urethane. I do not know if they even made it then. But it did not matter because I ha not yet heard of "finishes" until I was older. So the dresser stayed dull, but colorful. I would use that dresser every day for five more years.
And it would be five years until my next real project. Actually making something from wood.